We develop realistic solution approaches and work with you to implement the resulting concept. If needed, the Tebis AG CAD/CAM experts can support your company with special CAD and NC services on short notice. This is achieved by measuring the electrode and transmitting offset data and the actual spark gap to the sinker EDM machine. Learn more here about the possible machining methods for sinker electrodes: "We achieved a 60% increase in manufacturing efficiency using sinker EDM. Find out for yourself how experts approach current topics in die and mold manufacturing, what Tebis has been developing and how CAD/CAM processes can be improved overall. The portfolio includes industry-specific solutions for all areas such as 2.5D, 3D and 5-axis machining. Click the product to see detailed explanation. With powerful CAD and CAM functions and highly automated processes, they shorten their throughput times and minimize manual reworking in tryout. AG40L / AG60L / AG80L / AG100L / AD35L / AD55L Education and Learn more:lakatos.attila1982@gmail.com. Independent awards This analysis before sinker EDM is based on the smallest milling tool used. If you manufacture injection molds, thermoforming molds, die casting or gravity die casting molds, laminating molds, below molds or drop forging dies, Tebis ensures you are optimally prepared for current challenges of the market. Our process specialists have in-depth practical experience in the manufacturing industry, a holistic approach to problem-solving and excellent communication and documentation skills. Graphite usually provides the best economy, easier electrode manufacturing, and also delivers the fastest Sinker EDM machining speeds. Automated CAD/CAM processes are then used to create resources for automotive manufacturing and efficient NC programs for series production. h.c. F. Porsche AG • DST Dräxlmaier Systemtechnik GmbH • EDAG Engineering GmbH • FAW Group Co.,Ltd. Many OEMs and medium-sized companies around the world have successfully implemented the Tebis solution for die manufacturing. In the past year the EDM team has developed technology that is new to the industry of CAD/CAM. Conventional EDM is commonly known as Spark EDM. Q’ty. As an EDM operator, you may work with multiple thru wire EDM machines or sinker EDM machining solutions. All rights reserved. Social responsibility is a top priority at Tebis. Capacity. Machine programs are typically created on the machine, but some specialized off-line Sinker EDM CAM systems do exist that utilize available 3D CAD model information of the workpiece and electrodes for programming. The AG60L Sinker EDM features Sodick’s Linear Motor Drives. Automated NC programming The structured design of the electrodes means that they are perfectly prepared for for automated NC programming . We offer extensive online services to help you accomplish this. We look forward to working with motivated and dedicated personnel for consulting, software development/sales, implementation (service) and support. wire + sinker. Our Tebis webinars give you practical insight into Tebis CAD/CAM software and the ProLeiS MES. Using a design wizard and libraries ensures standardization and greater reliability when creating complete electrodes. Use powerful interactive graphical functions to lengthen and complete the electrode. 01 02 ... machining program. Tebis supports the entire process from automatic detection of the areas to be eroded to convenient object-oriented design of the electrodes, their methodical NC machining, to measurement of the finished electrodes. Our experienced consultants are from the manufacturing industry. Today’s machines use what is called “no flush” technology, but a form of flushing is still used. Electrodes for Spark EDM are mostly manufactured from graphite or copper tungsten. Easily creating, supplementing, modifying and optimizing CAD surface models Our function packages for manufacturing-oriented design tasks ensure big savings. 2, 52 hrc Machine. MPG 1 minute data input and 1 screen for checking STEP 1 STEP 2 … Cleanliness, difficult to process conductive metal molds, complex metal parts and templates. To achieve faster machining rates, a rough and finish electrode are usually made, each having a different undersize amount to accommodate differences in the overburn values for the power settings used. All parameters that are important for manufacturing and use of the electrodes are automatically managed in electrode projects. We work together to improve the flow of information, the processes in NC programming and the productivity of your machines. Electrical discharge machining (EDM), also known as spark machining, spark eroding, die sinking, wire burning or wire erosion, is a metal fabrication process whereby a desired shape is obtained by using electrical discharges (sparks). Acurate ZNC 450 Mirrodick A30, A40. The AG200L Sinker EDM features Sodick’s Linear Motor Drives. Tebis supports you in sinker EDM with quality control integrated in the process so you can produce maximum quality. Programming software for Die-sinking EDM. You’ll optimize your programming and machine capacity. Electrodes are typically manufactured by milling, but can be also be machined with Wire EDM depending on geometry detail. These higher response times allow the machine’s parts to last for longer periods of time, and reduce wear on the machine as a result. Multiple electrodes then can be used for roughing and finishing operations. Die-Sinking EDM Systems. Uses of a Sinker EDM Machine Tebis customers specialize in single-part manufacturing, like injection molds, sheet metal dies and models, or they manufacture series production parts from metal or plastic – always at the highest quality. We offer a free viewer and a student version. Projects are easier to manage if your processes are clearly defined and are available to everyone in a single system. Tebis CNC programming will shorten the programming and setup time in your process chain. Sinker EDMs are ideal for hardened conductive materials and complex part details that are difficult to machine by other methods. Charmille FOS3 Makino FO-23 Daehan Double head TOP EDM . Our principles are the foundation for our corporate culture and form the framework for our strategies, objectives and activities. Please accept the Marketing Cookies for using the form/video. Rather than using external flush hoses, the Z-Axis head (RAM) holding the electrode is rapidly raised and lowered, creating a hydraulic effect that pushes and pulls debris out from the spark gap area. ProLeiS MES software gives you a clear view of planned, ongoing and potential projects. For 35 years, Tebis has delivered process efficiency and technological advantages to die, mold, model, machine and aerospace manufacturers worldwide. Automated programing and working in IQ on Sodik sinker edm machine. A wizard guides the user through assembly of the complete electrode for sinker EDM – including the probe frame, base, holder and the requisite raw material. 10.ISO-G Code Program. Enables programming on the PC for the die-sinking edm. With personal consulting, professional installation and configuration of your processes and qualified technical support, we’ve reliably supported our customers for over 30 years. And if you want maximum automation – with flexible manufacturing cells for electrodes and sinker electrodes – all the necessary information for cell control is available in the electrode project. Copyright © 2020 EDM Club. It provides us with orientation, determines our actions and inspires Tebis as a whole. Copper electrodes will produce the best surface finishes in Sinker EDM, and copper tungsten is used for the EDMing of carbide. steel to steel parting line. Sinker EDM, also referred to as Ram EDM, uses electrodes machined from graphite or copper to shape the workpiece. Basic knowledge of Die-Sinker EDM G,T,M,C,H code: 3. Graphite and copper are the most common electrode material types. Learn new strategies and efficient, resource-saving solutions to improve the efficiency of your processes. The electrode is machined out of graphite or copper material into a negative or the reverse version of the cavities and contours designed into the workpiece. This process is often used when the desired cut or design feature does not penetrate through the entire workpiece. The Tebis service contract has a lot to offer: Discover our comprehensive worry-free package with our qualified help desk and updates. Sinker EDM, also referred to as Ram EDM, uses electrodes machined from graphite or copper to shape the workpiece. With its work table 800 x 450mm, mostly being used in production of automobile industry. What’s different in Sinker EDM is how a shaped tool becomes the electrode through which large amounts of electricity are discharged. “It’s very common to automate a VMC mill with a sinker EDM so the mill can produce the needed electrode tool with a robot automatically moving it between the different machines,” said Pfluger. The linear motor’s fast 1,400”/min axis feed combined with high 1.2G acceleration creates its own natural and even flushing condition. Linear motor drives have been a perfect fit for CNC Sinker EDMs. Typically found in die/mold component manufacturing, a Sinker EDM raises and lowers (sinks) the electrode along the workpiece. We prepare exact virtual models of your manufacturing environment. when to edm by geometry. Industry insiders and specialists know what counts. While the electrical discharge machining process is usually slower than conventional milling, it excels at producing small deep features that are beyond the capability to mill to repeatable high accuracy. The reason for the long off time with copper is due to its low melting point. ", Markus Rausch, Junior director and technical operations manager, "We're saving time, we're manufacturing much more effectively and we're achieving better results faster and with fewer personnel. Details produced with the Sinker EDM process can be either a through cavity or blind cavity. - Program activation switches - Keyboard related keys - Machine panel switches: 1 Day: 2. We develop new strategies to keep your company competitive into the future. Our CNC team can engineer parts in sizes ranging from .150 inches to over 8 inches in diameter with lengths up to 100 inches. • Ford Motor Company, Advanced Integration Technology, LP • Airbus Helicopters Deutschland GmbH • Applications Composites • Applied Composites • Ascent Aerospace, LLC • Aubert & Duval • AVIC Shenyang Aircraft Corporation • Coaero Groupe Jogam. The flow of information from design to manufacturing is transparent, and this provides a solid foundation for further automation. Watch our video on the award from Wirtschaftswoche magazine. accuracies that are difficult to hold, maintain after heat treating, stress . EDM areas can be automatically analyzed in Tebis Electrode Design. Do you lack the time and contacts to critically evaluate and optimize your own management issues and processes? Linear motor drives have been a perfect fit for CNC Sinker EDMs (Electrical Discharge Machines). mold that needs to be heat treated, rough machined, finished with edm. Part geometries and materials used are subject to strict requirements. All machines are equipped with Erowa spindle tooling and probing. Whether they are aerospace, automotive, motorsport, oil and gas components, or medical parts – you can manufacture your mechanical components quickly, easily and flexibly using all machining technologies with Tebis. 29. We answer your questions in the live chat session. E.D.M. This is achieved using the individually prepared machining sequences stored in libraries and material removal strategies proven in practice. In both CAD and CAM, Tebis is a perfect match for the processes in the high-tech craft of model making. In fact, Mr. Pfluger says Makino Inc. offers offline programming software for its sinker EDM equipment called EDcam that enables offline probing routine programming using 3D CAD data for the electrodes and workpiece as an alternative to traditional programing at the machine. All consultants have many years of practical experience in industry and have a high level of industry competence. ZNC S550 of OSCARMAX is the traditional type of sinker edm machines. Sodick Wire Cutting EDM CNC Programming Example N005 G54 (SELECT COORDINATE SYSTEM A00) N010 G92 X.250 Y-.300 (SET PROGRAM ZERO) N015 G90 (SELECT ABSOLUTE MODE) N020 C411 (SELECT CUTTING CONDITION) N025 G42 H061 (SELECT RIGHT OFFSET AND… A: The job duties of an EDM or electrical discharge machine operator include the setup and programming of EDM equipment to ensure proper functionality when making precision parts for tool-makers and designers. With Tebis, you can manufacture components for data control models, foundry models, laminating models and gauges quickly and at the highest quality. Our Tebis CAD/CAM and ProLeiS MES software support you in efficiently and reliably processing your manufacturing projects and in providing your customers with on-time deliveries at the highest quality. why? hardened steel 35ndc16, 185 dan/mm. The most notable graphite grade differences are in the grain structure size of the material. The Sinker EDM Machine Fundamentals course begins with an introduction to the various parts of the machine tool, generator, and control. You can benefit from a high degree of automation in the software and verification using digital twins. You can read how Tebis Consulting works at the customer's location and the benefits to the customers from the consulting services. The workpiece must be electrically conductive. Do you want to keep your business running while maintaining social distancing? Contact us now! 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